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Volume 1 • Issue 1

Innovative Solutions

Strength in Design

What Should You
Be Looking For?


An Old Road Made New

The New Concrete in Town

C-Type Asphalt Mixtures

City-to-City Coordination

Laborers’ Local 1191

The Climate of the
Industrial Building Market


Beg to Differ

Evolution of Concrete

Thin Asphalt Overlays

Thin Asphalt Overlays:

An Inexpensive Maintenance Plan That Works!

Surveys of motorists consistently show that pavement condition is their number one priority. And while county and municipal road officials aren’t often the subject of polls, it’s clear that maintaining pavements in the smoothest possible fashion for the least dollars tops the “to do” lists of most.

It’s nice to have the luxury of totally removing old pavement and starting over, or milling top layers and putting on two inches or more of new asphalt. But that doesn’t often happen on the thousands of miles of rural asphalt roads in our state, and the thousands of miles of asphalt streets in cities, where road life extension is job one.

A relatively new solution is thin hot mix asphalt overlays, which can meet the needs of motorists and public officials. Research at state and national levels show thin overlays are a clearly successful and cost-effective alternative to more traditional “chip and seal” or slurry and microsurfacing techniques, and far more useful than experimental programs such as so-called “whitetopping” with concrete.

 

Thin overlays of 1/2 to 1 1/2 inch provide real structural strength to a road, improves ride quality by correcting surface defects, and adds to the quietness of roads, addressing the increasingly volatile issue of noise pollution. It gives drivers the impression that they are enjoying a brand new road, at only a fraction of the cost.

The timing and quality of the maintenance and rehabilitation of road surfaces is critical. If pavements can be resurfaced while still in fair condition, the repairs generally cost about one-fourth the cost of repairing roads in poor condition, reducing the overall life cycle costs of the road.

Thin overlays, when used properly, can enhance the safety of roads. Safety is largely a function of maintaining tire contact with the pavement surface, and smoothness helps that. Safety is also related to skid resistance, and an overlay increases skid resistance. It also re-establishes a crown, reduces road spray, and allows new pavement markings.

Duane Ellis, Public Works Director for the City of Mount Pleasant, says that his experience with thin overlays during the last two years has been “good,” and he calls the overlays an important tool in their “street fixes toolbox.” Indeed, the city is already planning overlays on city streets next year, with a contract just let, as well as on the taxiways and aprons of the Mount Pleasant Municipal airport.

But, he noted, its important that the overlays not be placed in areas with “working” cracks, such as fatigue cracking or severe reflective cracks that continue to move. Alternatives to thin overlays fall short. Chip seals do not add structural strength, and lead to citizen complaints about tar spray and broken windshields. Slurry and microsurfacing means high cost with no additional structural strength, and no real change in road surface defects.

Whitetopping is time consuming, putting drivers off roads during lengthy curing periods. Concrete can’t be as smooth as asphalt, and tining creates noise problems. Because whitetopping is still experimental, evaluations of effectiveness are mixed. And once a whitetopped road experiences failure, it needs to be removed and rebuilt completely.

With 94 percent of roads around the nation surfaced with asphalt, thin overlays make sense as repair and maintenance mechanism.

For more information about thin asphalt overlays, please contact the Michigan Asphalt Paving Association at (800) 292-5959.

Published by QuestCorp Media Group, Inc.